Keywords: rectification

Using the Gibbs excess energy diagrams of four-component systems to select extractive agents

https://doi.org/10.58224/2619-0575-2026-9-2-4
Abstract
Objectives: сomparison of extractive agents for the separation of ternary azeotropic mixtures using the Gibbs excess energy diagrams on the example of methanol – tetrahydrofuran – acetonitrile mixtures; prediction of extractive distillation results.
Methods. Computational experiment for calculating phase equilibria and the distillation process using the Non Random Two Liquid (NRTL) model; construction and visualization of data arrays for excess Gibbs energy for four-component systems using the marching cubes algorithm, implemented in the Python programming language have been developed.
Results. A computational experiment was conducted on simulation of vapor–liquid equilibria in four–component derivative systems, including a separable substances methanol, tetrahydrofuran, acetonitrile and an extractive agent. The Gibbs excess energy diagrams of derivative systems are constructed, the selective properties of extractive agents are analyzed, and the results of extractive distillation of methanol – tetrahydrofuran – acetonitrile mixtures with dimethyl sulfoxide, valeronitrile, and glycerin are predicted. The forecast is confirmed by calculations of extractive distillation for different compositions of methanol – tetrahydrofuran – acetonitrile mixtures with agents under discussion. The extractive distillation flowsheet with dimethyl sulfoxide is energy efficient at separating ternary mixtures of different compositions.
Conclusions. Using the marching cubes algorithm, it is possible to visualize the composition-excess Gibbs energy data array for four-component systems. The possibility of evaluating the selective action of agents and predicting the product flows of an extractive distillation column for the methanol – tetrahydrofuran – acetonitrile mixtures has been demonstrated, which plays a crucial role in the development of principal separation flowsheets.
PDF

EXCESS HEAT CAPACITIES OF THREE-COMPONENT SYSTEMS AND THEIR ROLE IN THE CALCULATION OF THE HEAT BALANCE OF DISTILLATION

Abstract
The work is devoted to the research of the influence of real values of the heat capacity of ternary mixtures on the energy consumption of the process in a distillation column. The results of the analysis of available reference experimental data for six ternary systems and their binary components are presented in the form of isoline diagrams of excess heat capacities. Additive and excess heat capacities of ternary mixtures, vapor-liquid equilibrium and different regimes, including those of extractive distillation, are calculated. It is shown that the dependences of the excess heat capacity on the composition of ternary mixtures are complex, and the use of real values makes it possible to estimate energy costs more correctly.
PDF

OPTIMIZATION OF RECTIFICATION PROCESS DURING BUTANE PRODUCTION

Abstract
The article describes the method of studying the parameters of the rectification process in the production of butane from associated petroleum gas. The method allows to optimize this process in terms of reduction of energy and operating costs and to achieve the goal of increasing efficiency of separation of hydrocarbon components of raw materials – mixture of gases. These tasks are relevant, as their solution saves expensive energy and valuable commodity products. However, mathematical modeling of rectification processes is very complex and problematic without the application of modern numerical methods and computer programs solving systems of hundreds of nonlinear equations. One of the most suitable programs for such modeling is Aspen Hysys, which also allows to create visual diagrams of technological processes used in the oil and gas industry. This paper considers one of the problems solved in butane production – reduction of operating costs by reducing power consumption when selecting the number of plates of the rectification column and the number of the feed plate to which the initial product is supplied. The composition of the gas mixture is taken for one of the oil and gas deposits, which is char-acterized by a high proportion of butane in the associated gas composition. Aspen Hysys has developed a process model for producing butane that meets product requirements. Based on the results of the work, recommendations are given on the application of the developed methodology for the study of the influence of various factors on the efficiency and cost of technological processes in which rectification columns are used.
PDF